{"id":13617,"date":"2022-02-23T07:00:00","date_gmt":"2022-02-23T06:00:00","guid":{"rendered":"http:\/\/stories.valora.com\/?p=13617"},"modified":"2022-02-22T21:30:42","modified_gmt":"2022-02-22T20:30:42","slug":"innovation-in-production-of-baked-goods","status":"publish","type":"post","link":"https:\/\/stories.valora.com\/en\/innovation-in-production-of-baked-goods\/","title":{"rendered":"Innovation in production of baked goods"},"content":{"rendered":"\n<p><strong><strong>The COVID-19 crisis had led to lower demand in the food service market. The Valora specialists from Brezelb\u00e4ckerei Ditsch had also been affected and, as a consequence, they have been intensively driving the development of innovative solutions and products in the B2B market. Corporate decisions that had already been made before the crisis played an important role in this.<\/strong><\/strong><\/p>\n\n\n\n<p>The investments in the two new production lines in Oranienbaum have paid off. Valora invested in the plant near Berlin in 2019\/2020 in order to meet the increased demand for pretzel products at the time. But just as the production lines were ready for operation, the COVID-19 crisis came along and caused the collapse of the core business, the food service market. Consumers have been eating less and less on the go and increasingly at home.<\/p>\n\n\n\n<p>Coming to a standstill, however, was not an option. \u201cAs one of the world\u2019s leading producers of pretzel products, we&#8217;ve been committed to innovation since <a href=\"https:\/\/stories.valora.com\/en\/ditsch-stands-for-pretzels-thats-it-2\/\">Brezelb\u00e4ckerei Ditsch<\/a> was founded in 1919,\u201d explains Sebastian Gooding, Managing Director of Ditsch Production\/B2B. \u201cThe COVID-19 crisis has further illustrated the need for us to become even more focused in this area.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Valora\" width=\"1778\" height=\"1000\" src=\"https:\/\/www.youtube.com\/embed\/UYyc5r9Mb30?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"automated-filling-and-individual-packaging\">Automated filling and individual packaging<\/h2>\n\n\n\n<p>Investments in production lines 9 and 10 in Oranienbaum, completed in 2019, proved to be proactive. During the crisis, they made it possible to automatically fill ready-baked pretzel products which can also be packaged individually at the customer\u2019s request. Oranienbaum was also able to automate the looping of lye braids.<\/p>\n\n\n\n<p>\u201cWithout these production lines, we wouldn&#8217;t have been able to react so quickly and adequately to new requests from our B2B customers during the crisis,\u201d says Gooding. \u201cIn a difficult market environment, we&#8217;ve proven our market relevance thanks to innovative ideas.\u201d Existing products from the Oranienbaum production site were placed and marketed in those channels (bakeries, service stations and general international customers) that were significantly less affected by COVID-19 restrictions than food service channels at transport hubs.\u201d<\/p>\n\n\n\n<p>As a result, relations with existing customers in the B2B markets in Germany, Switzerland, and Austria in particular strengthened, leading to an increase in market share in the DACH region in addition to the US. \u201cWe were also able to make an impact in the international markets by gaining new B2B customers,\u201d says Gooding. \u201cBecause lye products, especially pretzels, are continuing their global growth trend.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1600\" height=\"1067\" src=\"http:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-1600x1067.jpg\" alt=\"\" class=\"wp-image-13934\" srcset=\"https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-1600x1067.jpg 1600w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-1200x800.jpg 1200w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-420x280.jpg 420w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-768x512.jpg 768w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-1536x1025.jpg 1536w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-2048x1366.jpg 2048w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-1800x1200.jpg 1800w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7429-400x267.jpg 400w\" sizes=\"auto, (max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"additional-business-thanks-to-innovative-product-creations\">Additional business thanks to innovative product creations<\/h2>\n\n\n\n<p>In addition to automated filling, Ditsch also used lines 9 and 10 in Oranienbaum to develop innovative products such as organic pretzels, vegan pizzas and other bakery snacks. \u201cThis enabled us to successfully generate additional business,\u201d explains Bj\u00f6rn Tiemann, Managing Director Sales at Ditsch.<\/p>\n\n\n\n<p>Among other products, Ditsch launched a new garlic and herb butter pretzel, as well as a lye braid, cream cheese pretzel, filled pretzel breadstick and an organic pretzel on the market. In 2021, the trade magazine <em>tk-Report minus 18<\/em> even named the pretzels filled with herb and garlic butter as the most innovative product launch in the bread and baked goods category.<\/p>\n\n\n\n<figure class=\"wp-block-gallery alignfull has-nested-images columns-default is-cropped content-image-slider duo-slider wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-valorastories-image-slider\"><img loading=\"lazy\" decoding=\"async\" width=\"1200\" height=\"800\" data-id=\"14400\" src=\"http:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Sweet-Brezel_Schoko_Salted-Caramel-1200x800.jpg\" alt=\"\" class=\"wp-image-14400\" srcset=\"https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Sweet-Brezel_Schoko_Salted-Caramel-1200x800.jpg 1200w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Sweet-Brezel_Schoko_Salted-Caramel-420x280.jpg 420w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Sweet-Brezel_Schoko_Salted-Caramel-1800x1200.jpg 1800w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Sweet-Brezel_Schoko_Salted-Caramel-400x267.jpg 400w\" sizes=\"auto, (max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-valorastories-image-slider\"><img loading=\"lazy\" decoding=\"async\" width=\"1200\" height=\"800\" data-id=\"14397\" src=\"http:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-1200x800.jpg\" alt=\"\" class=\"wp-image-14397\" srcset=\"https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-1200x800.jpg 1200w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-1600x1067.jpg 1600w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-420x280.jpg 420w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-768x512.jpg 768w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-1536x1024.jpg 1536w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein-400x267.jpg 400w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/5133_Laugenbrezel-gefuellt-mit-Kraeuterbutter-klein.jpg 1719w\" sizes=\"auto, (max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-valorastories-image-slider\"><img loading=\"lazy\" decoding=\"async\" width=\"1200\" height=\"800\" data-id=\"14403\" src=\"http:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Laugenbrezel-Knoblauch_Fuellung-1200x800.jpg\" alt=\"\" class=\"wp-image-14403\" srcset=\"https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Laugenbrezel-Knoblauch_Fuellung-1200x800.jpg 1200w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Laugenbrezel-Knoblauch_Fuellung-420x280.jpg 420w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Laugenbrezel-Knoblauch_Fuellung-1800x1200.jpg 1800w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/Laugenbrezel-Knoblauch_Fuellung-400x267.jpg 400w\" sizes=\"auto, (max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px\" \/><\/figure>\n<\/figure>\n\n\n\n<p>\u201cIn the meantime, pretzels filled with chocolate butter cream, the new St. Martin\u2019s Day pretzels (sweet yeast dough pretzels) and pretzels filled with Camembert have left the production lines in Oranienbaum,\u201d Tiemann continues. \u201cWe&#8217;re also working on developing existing products such as a palm oil-free pizza, a clean-label pretzel and low-carb pretzels.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1600\" height=\"1067\" src=\"http:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-1600x1067.jpg\" alt=\"\" class=\"wp-image-13940\" srcset=\"https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-1600x1067.jpg 1600w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-1200x800.jpg 1200w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-420x280.jpg 420w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-768x512.jpg 768w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-1536x1025.jpg 1536w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-2048x1366.jpg 2048w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-1800x1200.jpg 1800w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7230-400x267.jpg 400w\" sizes=\"auto, (max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"the-employees-take-part\">The employees take part<\/h2>\n\n\n\n<p>But how did Ditsch trigger these innovations in such a short time? Gooding explains that a \u201cstructured innovation process\u201d had already been established before the pandemic. The Research &amp; Development (R&amp;D) team was reorganised in good time, with close cooperation between Sales, Operations and Business Development.<\/p>\n\n\n\n<p>The realignment of the R&amp;D team and the production lines was also accompanied by a cultural change. In 2019, the Ditsch management team initiated the development of a competency model and system of values. Around 40 managers are now actively involved in steering the change process. In 2022, the group will be expanded to include shift supervisors from Production.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1600\" height=\"1067\" src=\"http:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-1600x1067.jpg\" alt=\"\" class=\"wp-image-13943\" srcset=\"https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-1600x1067.jpg 1600w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-1200x800.jpg 1200w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-420x280.jpg 420w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-768x512.jpg 768w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-1536x1024.jpg 1536w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-2048x1366.jpg 2048w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-1800x1200.jpg 1800w, https:\/\/stories.valora.com\/wp-content\/uploads\/2022\/02\/valora_ditsch_innovationen052A7240-400x267.jpg 400w\" sizes=\"auto, (max-width: 706px) 89vw, (max-width: 767px) 82vw, 740px\" \/><\/figure>\n\n\n\n<p>\u201cThis boost in innovation during the COVID-19 crisis wouldn&#8217;t have been possible without the employees. They took on the change process during a difficult phase with short-term working and major challenges with regard to the start-up period,\u201d explains Gooding. \u201cThe employees made a constructive contribution. Both personally and as a team, each and every is working to ensure that a crisis also opens up opportunities.\u201d<\/p>\n\n\n\n<div class=\"wp-block-coblocks-accordion\">\n<div class=\"wp-block-coblocks-accordion-item\"><details><summary class=\"wp-block-coblocks-accordion-item__title\"><strong>730 million baked items for 30 countries<\/strong><\/summary><div class=\"wp-block-coblocks-accordion-item__content\" tabindex=\"0\">\n<p>Valora is one of the world\u2019s leading producers of pretzels and benefits from a highly integrated value chain. In 2021, Valora produced around 730 million baked items through Brezelb\u00e4ckerei Ditsch and Brezelk\u00f6nig on its own 16 production lines in Germany (Mainz and Oranienbaum), the US (Cincinnati, Ohio) and Switzerland (Emmenbr\u00fccke). The company primarily supplies a growing number of food service customers as well as the retail and wholesale markets \u2013 in addition to its own Ditsch, BackWerk and Back-Factory sales outlets in Germany, Brezelk\u00f6nig branches in Switzerland and other Valora formats. Ditsch products are also exported to more than 30 countries.<\/p>\n\n\n\n<p>.<\/p>\n<\/div><\/details><\/div>\n<\/div>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<p class=\"has-text-align-center\"><em><sup><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-cyan-bluish-gray-color\">Fotos: No\u00eb Flum\/Ditsch. Video: No\u00eb Flum.<\/mark><\/sup><\/em><\/p>\n\n\n\n<div class=\"wp-block-coblocks-row coblocks-row-103115343799\" data-columns=\"1\" data-layout=\"100\"><div class=\"wp-block-coblocks-row__inner has-background has-padding has-large-padding has-no-margin is-stacked-on-mobile has-medium-gutter\" style=\"background-color:#e8eef7\">\n<div class=\"wp-block-coblocks-column coblocks-column-103115346253\" style=\"width:100%\"><div class=\"wp-block-coblocks-column__inner has-no-padding has-no-margin\">\n<h4 class=\"has-text-align-center margin-bottom-05 margin-top-0 wp-block-heading\" id=\"sharing-made-easy\"><strong>Sharing made easy<\/strong>:<\/h4>\n\n\n\n<p class=\"has-text-align-center\"><meta charset=\"utf-8\">Draw the attention of friends and colleagues to this story!<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-outermost-social-sharing has-icon-color has-icon-background-color is-style-default has-no-margin 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market.","_links":{"self":[{"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/posts\/13617","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/comments?post=13617"}],"version-history":[{"count":48,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/posts\/13617\/revisions"}],"predecessor-version":[{"id":14851,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/posts\/13617\/revisions\/14851"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/media\/13927"}],"wp:attachment":[{"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/media?parent=13617"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/categories?post=13617"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/stories.valora.com\/en\/wp-json\/wp\/v2\/tags?post=13617"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}